BT Forklift Batteries

The traction batteries for BT forklift trucks are an essential component to ensure the autonomy, power and safety of these electric machines. Choosing the right model and maintaining it correctly allows you to take full advantage of its performance and extend its service life.

In this guide you will find practical information to select the battery compatible with your BT model, learn about the different types of technology available and apply good installation and maintenance practices to ensure maximum reliability and performance over time.

Practical guide: how to identify the compatible battery

Identificar correctamente la batería compatible para tu carretilla BT es fundamental para asegurar su rendimiento y evitar errores de sustitución. A continuación, te mostramos los pasos esenciales para comprobar que la nueva batería se ajusta a las especificaciones originales.

VIDEO – QUICK GUIDE

How to identify the compatible battery for your Yale forklift truck

  • Where to find the nameplate.
  • What measurements and voltage to record.
  • How to read the reference and number of cells.
  • Common mistakes and how to avoid them.
Practical guide to identify the correct battery

1. Check the nameplate

Locate the truck’s nameplate, usually located on the chassis or near the driver’s seat. There you will find the key data: model, nominal voltage (V) and capacity (Ah). These values determine the type of compatible traction battery and prevent replacement errors.

2. Measure the battery compartment.

With the forklift off, measure the inside of the metal box where the battery is installed. Measure the length, width and height, leaving a small margin for ventilation and extraction. Avoid common mistakes such as mounting a battery higher or heavier than recommended, as this may affect stability or make it difficult to close the compartment.

3. Check the connector and polarity

Check the type of connector (DIN or REMA, depending on the model) and its position inside the compartment.
Make sure that the polarity of the cables matches that of the equipment, as an incorrect connection may cause electrical faults or damage the charger.

4. BT forklift truck models and compatible batteries

See below the table of BT forklift truck models with their compatible traction batteries, voltage and capacity ratings.
This information will help you confirm the right battery for your truck and ensure full compatibility.

Modelo BTVoltajeCapacidad AhMedidas Cofre
0S2.024420614x280x775
1070PL483451020x350x630
220L485001212x347x784
AHL1000ROBOT24460813x260x613
ALL1000ROBOT24460813x260x613
B1484201208x273x778
B2484651210x344x900
B3485601208x344x905
B4484651208x273x778
B5485601208x344x905
B7487751208x491x900
B8487751208x491x900
B1484651208x273x778
B6485601208x419x900
C10487751032x530x854
C12.5805601025x708x864
C154812401220x640x784
C15486901223x643x784
C3E100R24500827x270x627
C3E12048460827x519x627
C3E130R24735827x432x627
C3E15048460827x519x627
C3E150R24840827x486x627
C4E160NL48640963x816x575
C4E200NL48720963x816x530
C4E250NV806301023x980x580
C4E300NV806301130x1023x580
CARROFILOGUIADO482001110x405x315
CB1300FL24840825x485x580
CB150024575827x324x627
CBE1.2T48460827x519x627
CBE1.5T48460827x519x627
CBE1.6L48750827x735x627
CBE1.6T48625827x627x627
CBE1.8T48575827x627x627
CBE2.0F48690827x735x627
CBE2.0T48625827x735x627
CBE2.5805601025x708x784
CBE3.0805601025x708x784
CBE4.5807751025x852x784
CT1250E4810851007x962x790
CT1350SE487751118x529x785
CTH4810851122x623x784
CTX1300SEI489801007x962x790
DCR12080560707x520x864
E7487751208x491x900
E8487751208x491x900
E6485601208x419x900
ElCorteInglés48450832x630x580
EM1312270420x210x520
FR2.048465814x513x756
FR2.0COMPACTA48465813x403x765
FRE270(ROLL-OUT)48700835x634x784
FRT200024700620x407x755
FRTNUEVA48465813x403x760
HPW1200HSE486201020x415x790
LPELarge(MERCADONA)24500657x342x675
LPELargeNew24500657x294x675
LPEMediumNew24400657x245x675
LPESmallNew24300657x197x675
LPE20024225643x243x570
LPE200(compartimentogrande,extracciónporrodillos)24430655x292x675
LPE200(compartimentogrande)24430655x292x675
LPE200(compartimentoMEDIANO,extracciónporrodillos)24400655x243x674
LPE200(compartimentoMEDIANO)24284655x243x674
LPE200(compartimentopequeño)24225655x195x674
LPE200(MERCADONA)24260643x243x570
LPE200DIN24375622x282x626
LPE220(compartimentogrande,extracciónporrodillos)24430655x292x675
LPE220(compartimentogrande)24430655x292x675
LPE220(compartimentoMEDIANO,extracciónporrodillos)24400655x243x674
LPE220(compartimentoMEDIANO)24284655x243x674
LPE24024280582x210x775
LPE240(compartimentoMEDIANO)24420614x280x775
LPE240(compartimentoPEQUEÑO)24280582x210x775
LPE250(compartimentogrande,extracciónporrodillos)24600657x342x675
LPE250(compartimentogrande)24600657x342x675
LPE250(compartimentoMEDIANO,extracciónporrodillos)24400655x243x674
LPE250(compartimentoMEDIANO)24400655x243x674
LPE250DIN24375622x282x626
LRE200(compartimentoLARGO)24500818x264x763
LRE300(compartimentoLARGO)24500818x264x763
LRE300(compartimentolargo)48500965x581x750
LRE300T(compartimentoLARGO)24500818x264x763
LRE300T(compartimentolargo)48500965x581x750
LSE200(compartimentoGRANDE)24560619x351x775
LSE200(compartimentoMEDIANO)24420614x280x775
LSE200(compartimentoPEQUEÑO)24280582x210x775
LSE200L(compartimentoGRANDE)24560619x351x775
LSE200L(compartimentoMEDIANO)24420614x280x775
LSF125024160800x210x460
LSF1250/1124270800x210x525
LSF1250E24180800x211x525
LSF160024240800x211x525
LSF200024270800x211x525
LSF-120024240409x210x510
LSR120024345810x210x595
LSR1200/L24270800x211x525
LST135024160800x210x460
LST1350/1124270800x210x525
LST135024210800x211x525
LSV1012165370x207x498
LSV10S12360320x215x515
LSV100024160398x210x444
LSV120024240420x205x470
LSV125024160800x210x460
LSV160024160800x210x460
LSV125024210800x211x525
LT200024240610x268x445
LT2000E24180603x267x530
LT220024240607x274x590
LT2200E24240609x275x470
LT2200E24240610x275x470
LTP2000E24270603x267x530
LTP2000SE24315607x274x590
LTS24240400x206x518
LWE140Levio24150648x147x570
LWE16024225643x195x568
LWE160Levio24150648x147x570
LWE18024250621x209x627
LWE20024250621x209x627
LWE200(compartimentogrande)24260643x243x523
LWE25024225643x195x568
LWE250(compartimentogrande)24260643x243x523
N3484651038x428x900
N3Serie2000484651038x428x900
NR1250CSE489301208x555x785
NT10004810851208x555x836
NT12004810851208x555x836
OL2.524620774x292x778
OL2524465783x207x778
OM24465619x351x775
OME10024620619x351x775
OME100H(CHASISde1050y1250)484651016x350x815
OME100H(CHASISde1250)486201214x348x808
OME100HC(CHASISde1050y1250)484651016x350x815
OME100HC(CHASISde1250)486201214x348x808
OME100M24560619x351x775
OME100MW24560619x351x775
OME100N24465783x207x778
OME100NW24465783x207x778
OME100NWZ(carropequeño,anchocompleto,)24465783x207x778
OME100NWZ(carropequeño,anchocompleto)24420783x207x778
OME100NZ(carropequeño,anchocompleto,)24465783x207x778
OME100NZ(carropequeño,anchocompleto)24420783x207x778
OME100W24560619x351x775
OME120HW(CHASISde1050y1250)484651016x350x815
OME120HW(CHASISde1250)486201214x348x808
OME120HWC(CHASISde1050y1250)484651016x350x815
OME120HWC(CHASISde1250)486201214x348x808
OP1000HSE48360813x403x760
OP1000SE48420813x403x760
OPT100024560821x377x760
OPT1000/1(CITROEN)24930827x380x830
OPT75024270400x206x518
OPT75024240400x213x460
OPUSOS0224310582x210x775
ORIONW1824225643x195x568
OS24310657x208x740
OS1.0W24420619x351x628
OS2.024300655x202x750
OS2.0especialMERCADONA(ASA)24465614x280x775
OS200024465787x207x778
OS.0224500619x351x775
OS200024420783x207x778
OSE10024420783x290x777
OSE100N24620783x290x777
OSE100NW24620783x290x777
OSE100TS24620774x292x778
OSE100TS(carropequeño,anchocompleto,)24465783x207x778
OSE100TS(carropequeño,anchocompleto)24420783x207x778
OSE100W24465783x207x778
OSE100WZ24620774x292x778
OSE100WZ(carropequeño,anchocompleto,)24465783x207x778
OSE100WZ(carropequeño,anchocompleto)24420783x207x778
OSE100Z24620774x292x778
OSE100Z(carropequeño,anchocompleto,)24465783x207x778
OSE100Z(carropequeño,anchocompleto)24420783x207x778
OSE12024280582x210x775
OSE120(compartimentoPEQUEÑO)24280582x210x775
OSE120/P24465783x207x778
OSE120CB24465783x207x778
OSE120CBZ(carropequeño,anchocompleto,)24465783x207x778
OSE120CBZ(carropequeño,anchocompleto)24420783x207x778
OSE120CBZ(carropequeño,)24465783x207x778
OSE120CBZ(carropequeño)24465786x209x778
OSE120P24280582x210x775
OSE120P(compartimentoPEQUEÑO)24280582x210x775
OSE120PZ24280582x210x775
OSE120PZ(carropequeño,anchocompleto,)24465783x207x778
OSE120PZ(carropequeño,anchocompleto)24420783x207x778
OSE120PZ(compartimentoPEQUEÑO)24280582x210x775
OSE120Z24280582x210x775
OSE120Z(carropequeño,anchocompleto,)24465783x207x778
OSE120Z(carropequeño,anchocompleto)24420783x207x778
OSE120Z(compartimentoPEQUEÑO)24280582x210x775
OSE180X24280582x210x775
OSE180X(carropequeño,anchocompleto,)24465783x207x778
OSE180X(carropequeño,anchocompleto)24420783x207x778
OSE180X(compartimentoPEQUEÑO)24280582x210x775
OSE180XP24280582x210x775
OSE180XP(compartimentoPEQUEÑO)24280582x210x775
OSE180XPZ24280582x210x775
OSE180XPZ(carropequeño,anchocompleto,)24465783x207x778
OSE180XPZ(carropequeño,anchocompleto)24420783x207x778
OSE180XPZ(compartimentoPEQUEÑO)24280582x210x775
OSE200X24280582x210x775
OSE200X(compartimentoPEQUEÑO)24280582x210x775
OSE25024280582x210x775
OSE250(compartimentoPEQUEÑO)24280582x210x775
OSE250/P24465783x207x778
OSE250P24280582x210x775
OSE250P(compartimentoPEQUEÑO)24280582x210x775
OSE250PZ24620774x292x778
OSE250PZ(carropequeño,anchocompleto,)24465783x207x778
OSE250PZ(carropequeño,anchocompleto)24420783x207x778
OSE250Z24620774x292x778
OSE250Z(carropequeño,anchocompleto,)24465783x207x778
OSE250Z(carropequeño,anchocompleto)24420783x207x778
P2024225643x243x570
P2424345614x280x630
P2024225643x243x570
PCS0.824240398x210x444
PPH24180290x209x585
PPS1.224225643x195x568
PPS1000MX24225643x195x568
PPT1500MX24180609x205x535
PPT1800E24230680x218x627
PPTMAXIM160024195643x194x510
PPTMAXIM200024160643x195x568
PPTMX24225643x243x570
PPT160024225645x196x570
R216(COMP.MEDIANOparaRODILLOS)484651040x340x900
RRB1Serie2000484201208x273x778
RRB1Serie2000CR484651208x273x778
RRB1-14REFLEX487001208x419x778
RRB1-18REFLEX487001208x419x778
RRB2Serie2000486201210x344x900
RRB3486201210x345x780
RRB3AC486201210x345x780
RRB3Serie2000486201208x344x905
RRB5Serie2000485601210x344x900
RRB6Serie2000486201208x419x900
RRB6/E6Serie2000(conrodillos)487001210x419x905
RRB7/E7Serie2000(conrodillos)486201210x419x905
RRE6Serie2000486201208x419x900
RRE7487751208x419x900
RRN3Serie2000484651040x430x900
RRE120M(COMP.GRANDEsinRODILLOS)486201040x430x900
RRE120M(COMP.GRANDEparaRODILLOS)485601038x428x900
RRE120M(COMP.GRANDEsinRODILLOS)485601040x430x900
RRE120M(COMP.MEDIANOparaRODILLOS)484201040x340x900
RRE120M(COMP.MEDIANOsinRODILLOS)484201040x340x900
RRE120M(COMPARTIMENTOPEQUEÑOconguíaconRODILLOS)482801040x275x778
RRE120M(COMPARTIMENTOPEQUEÑOconguíasinRODILLOS)482801040x275x778
RRE140484651210x273x815
RRE140(bandeja347mm.)486201212x347x784
RRE140(ROLL-OUTsobrebandeja,275mm.,)484651210x273x784
RRE140(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE140(sobreSOPORTEENMASTIL,275mm.,)484651210x273x778
RRE140(sobreSOPORTEENMASTIL,347mm.)486201212x347x780
RRE140antigua(ROLL-OUTsobrebandeja,347mm.parareposici486201212x347x784
RRE140B(extr.PORRODILLOS,ancho347mm.,)486201212x347x780
RRE140B(extr.SINRODILLOS,anchode347)486201210x345x780
RRE140C(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE140CC(bandeja347mm.)486201212x347x784
RRE140CC(ROLL-OUTsobrebandeja,275mm.,)484651210x273x784
RRE140CC(sobreSOPORTEENMASTIL,275mm.,)484651210x273x778
RRE140CC(sobreSOPORTEENMASTIL,347mm.,)486201212x347x780
RRE140E(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE140H(ROLL-OUTsobrebandeja,275mm.,)484651210x273x784
RRE140H(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE140H(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE140H(sobreSOPORTEENMASTIL,275mm.,)484651210x273x778
RRE140H(sobreSOPORTEENMASTIL,347mm.)486201212x347x780
RRE140M485601038x428x900
RRE140M(COMP.GRANDEsinRODILLOS)485601040x430x900
RRE140M(COMP.MEDIANOparaRODILLOS)484201040x340x900
RRE140M(COMP.MEDIANOsinRODILLOS)484201040x340x900
RRE140M(compart.grande,conrodillosypesominimo)485601038x428x900
RRE140M(COMPARTIMENTOPEQUEÑOconguíaconRODILLOS)482801040x275x778
RRE140M(COMPARTIMENTOPEQUEÑOconguíasinRODILLOS)482801040x275x778
RRE160487001212x419x784
RRE160(bandeja347mm.)486201212x347x784
RRE160(ROLL-OUTsobrebandeja,275mm.,)484651210x273x784
RRE160(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE160(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE160(sobreSOPORTEENMASTIL,275mm.,)484651210x273x778
RRE160(sobreSOPORTEENMASTIL,347mm.,)486201212x347x780
RRE160(sobreSOPORTEENMASTIL,419mm.,)486201212x419x780
RRE160B(extr.PORRODILLOS,ancho347mm.,)486201212x347x780
RRE160B(extr.SINRODILLOS,anchode347)486201210x345x780
RRE160C(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE160C(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE160CC(bandeja347mm.)486201212x347x784
RRE160CC(ROLL-OUTsobrebandeja,275mm.,)484651210x273x784
RRE160CC(sobreSOPORTEENMASTIL,275mm.,)484651210x273x778
RRE160CC(sobreSOPORTEENMASTIL,347mm.,)486201212x347x780
RRE160CC(sobreSOPORTEENMASTIL,419mm.,)487751212x419x780
RRE160E(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE160H(ROLL-OUTsobrebandeja,275mm.,)484651210x273x784
RRE160H(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE160H(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE160H(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE160H(sobreSOPORTEENMASTIL,275mm.,)484651210x273x778
RRE160H(sobreSOPORTEENMASTIL,347mm.,)486201212x347x780
RRE160M485601038x428x900
RRE160M(COMP.GRANDEsinRODILLOS)485601040x430x900
RRE160M(COMP.MEDIANOparaRODILLOS)484201040x340x900
RRE160M(COMP.MEDIANOsinRODILLOS)484201040x340x900
RRE160M(compart.grande,conrodillosypesominimo)485601038x428x900
RRE160M(COMPARTIMENTOPEQUEÑOconguíaconRODILLOS)482801040x275x778
RRE160M(COMPARTIMENTOPEQUEÑOconguíasinRODILLOS)482801040x275x778
RRE160R486201212x347x784
RRE160R(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE180(bandeja347mm.)486201212x347x784
RRE180(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE180(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE180C(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE180C(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE180CC(bandeja347mm.)486201212x347x784
RRE180E(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE180H(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE180H(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE180H(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE200(bandeja347mm.)486201212x347x784
RRE200(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE200(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE200(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE200(sóloreposiciónmáquinaantigua)487001212x419x784
RRE200C(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE200C(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE200CC(bandeja347mm.)486201212x347x784
RRE200CC(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE200CC(sóloreposiciónmáquinaantigua)487001212x419x784
RRE200E(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE200H(ROLL-OUTsobrebandeja,347mm.,)486201209x345x784
RRE200H(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE250(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE250(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE250(sóloreposiciónmáquinaantigua)487001212x419x784
RRE250C(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE250CC487001212x419x784
RRE250CC(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE250CC(sóloreposiciónmáquinaantigua)487751212x419x784
RRE250H(ROLL-OUTsobrebandeja,419mm.,)487751210x417x784
RRE250H(ROLL-OUTsobrebandeja,489mm.,)489301210x489x784
RRE6/14487751208x419x900
RRN1482801040x275x778
RS24465818x264x763
RSSE24500818x264x763
RSL2000/224620818x264x763
RSL2000/224500818x264x763
RSS135024620818x264x763
RSS135024500818x264x763
RT1350(MODIFICADA)484651218x273x810
RT1350/8247751205x250x765
RT1350COMPACT485601040x430x850
RT1350E483151218x273x810
RT1350SE483751205x273x835
RT1350SE/13485001208x344x836
RT1350SE/13(>1992)484651218x273x810
RT1350SE/13484201040x340x780
RT1600486201207x414x836
RT1600/2247501207x250x810
RT1600E484201218x273x810
RT1600SE484651205x273x835
RT1800E484651205x273x835
RT1800E/TOP485601205x348x836
RT1800SE487751208x491x836
RT2000/248560610x603x800
RT2000/4484201205x273x835
RT2000E484651205x273x835
RT2000E/TOP487751207x422x836
RT2000SE484651205x273x835
RTS135024775839x324x754
RWE12024270800x211x525
S1224165643x194x450
S12IXION24195643x195x568
SAE160extralarge24602835x335x655
SAE160large24450763x264x655
SL2.024225655x202x575
SLL1624270800x210x525
SMH1624230290x209x585
SPE120(compartimentogrande,extracciónporrodillos)24430655x292x675
SPE120(compartimentogrande)24430655x292x675
SPE120(compartimentopequeño)24225655x195x674
SPE120D24375622x282x626
SPE120D(compartimentogrande,extracciónporrodillos)24430655x292x675
SPE120D(compartimentogrande)24430655x292x675
SPE120D(compartimentopequeño)24225655x195x674
SPE120DN24375622x282x626
SPE120DN(compartimentopequeño)24225655x195x674
SPE120L24375622x282x626
SPE120L(compartimentogrande,extracciónporrodillos)24430655x292x675
SPE120L(compartimentogrande)24430655x292x675
SPE120L(compartimentopequeño)24225655x195x674
SPE120S24375622x282x626
SPE120S(compartimentogrande,extracciónporrodillos)24430655x292x675
SPE120S(compartimentogrande)24430655x292x675
SPE120S(compartimentopequeño)24225655x195x674
SPE120XR(COMPARTIMENTOPEQUEÑO)24213763x168x655
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SPE135S(COMPARTIMENTOPEQUEÑO)24213763x168x655
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SPE160(COMPARTIMENTOPEQUEÑO)24213763x168x655
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SPE160L(COMPARTIMENTOPEQUEÑO)24213763x168x655
SPE200(compartimentogrande,extracciónporrodillos)24430655x292x675
SPE200(COMPARTIMENTOGRANDE)24375763x264x655
SPE200(COMPARTIMENTOPEQUEÑO)24213763x168x655
SPE200D24345622x282x626
SPE200D(compartimentogrande,extracciónporrodillos)24430655x292x675
SPE200D(COMPARTIMENTOGRANDE)24430763x264x655
SPE200D(COMPARTIMENTOPEQUEÑO)24213763x168x655
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SPE200DN(compartimentoMEDIANO)24400655x243x674
SPE200DN(compartimentopequeño)24225655x195x674
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SPE200L(compartimentogrande)24430655x292x675
SPE200L(COMPARTIMENTOPEQUEÑO)24213763x168x655
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SPE200S(compartimentogrande)24430655x292x675
SPE200S(compartimentopequeño)24225655x195x674
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SPS1.624360818x264x763
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SR1.624420818x264x763
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SRE160L(compartimentoLARGO)24500818x264x763
SRE160L(compartimentoLARGOcon pesominimo)24375818x264x763
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STRADELEMV-624345810x210x595
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VR/TRT489301208x491x905
VR1.25484651208x344x836
VR1.25CR487751208x419x836
VRE125(ROLL-OUTsobrerodillos)486201155x425x784
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If you do not have the original part number, our technicians can check the compatibility and recommend the right battery for your BT truck.

Request free verification

Batteries compatible with BT® forklifts and other equivalent industrial models.

How to choose an BT truck battery?

Antes de sustituir la batería de una carretilla BT, conviene analizar las condiciones reales de trabajo y las características del equipo. Este paso garantiza que la nueva batería se adapte al uso previsto, mantenga la potencia necesaria y ofrezca una eficiencia energética óptima.

The main factors are the type of operation (single or multiple shift), the temperature of the warehouse and the required capacity (Ah) according to the day and the weight of the loads. Correctly evaluating these variables helps to optimize loading cycles and reduce premature system wear.

It is also essential to respect the technical standards defined by BT, such as voltage, compartment dimensions and connector location. Following these specifications ensures compatibility, safe installation and reliable long-term operation.

Knowing these differences is key to selecting the right battery and ensuring compatibility with each truck model.

How much does an BT forklift battery cost?

The price varies depending on the technology and voltage of the equipment. Below you will see indicative ranges and how to estimate the TCO.

Reference prices by voltage and technology
Voltage Lead-Acid Lithium-Ion
24 V Starting at 2.000 € Starting at 6.000 €
48 V Starting at 3.000 € Starting at 16.000 €
80 V Starting at 5.000 € Starting at 25.000 €

Total cost (TCO)

It includes purchase, maintenance, consumption and service life. The right choice reduces the long-term operating cost.

Financing and leasing

Flexible payment options that facilitate fleet modernization with a controlled investment.

Traction battery types: lead-acid and lithium-ion

BT equips its trucks with two major technologies: lead-acid and lithium-ion.

Technical comparison of traction batteries for BT forklift trucks
Feature Lead-acid Lithium-ion
Reliability Proven industrial technology; stable performance High with BMS and thermal control
Initial cost More competitive Superior
Maintenance Water refilling and periodic cleaning Low intervention; specialized service
Repairability High; replaceable cells/bridges Modular; sometimes complete replacement
Spare parts Wide standard availability Manufacturer dependence
Thermal performance Stable over a wide range More sensitive to extremes
Recyclability Mature chain (>90%) In development
TCO Very competitive in standard applications Advantage in fast loads/intensive shifts

As shown in the table, lead-acid (Pb) forklift batteries combine reliability, good performance and low operating cost, making them the most cost-effective and safest choice for BT electric trucks.

Pb

Lead-Acid

Robust and stable technology with a solid safety record in demanding industrial environments.

Li-ion

Lithium-ion

Strong performance when paired with a proper BMS and thermal control.

Original and compatible BT batteries: key differences

BT electric trucks can be equipped with either original manufacturer's batteries or compatible versions manufactured by specialized companies. Both options offer safe and efficient operation, provided that the same electrical and mechanical parameters of the equipment are respected.

At Rebatex, through our Voltem brand, we develop traction batteries fully compatible with BT models, meeting the quality and safety standards required by the European standard EN/IEC 60254. These batteries match the performance of the original ones and offer additional advantages such as customized manufacturing, local maintenance and a more competitive cost.

To ensure compatibility with each model, the following technical parameters must match:

Voltage (V) and capacity (Ah)
Chest dimensions and total weight
Connector type and position and polarity

Choosing a certified and correctly sized battery ensures safe installation, consistent performance and long service life for BT electric trucks.

How to install a new traction battery on your BT truck?

Replacing the battery of an electric forklift truck requires caution and the use of the proper equipment, especially because of the weight and voltage these systems handle.

By following these steps you will be able to do it in a safe, orderly and efficient way:

REBARTEX Technical Demonstration

Assembly and replacement procedure for traction batteries in electric forklifts.

Disconnect power and prepare the area
Before you start, completely switch off the Yale forklift truck and remove the ignition key. Wear insulated gloves and safety goggles. Disconnect the main battery connector to eliminate any current flow. Work on a level, well-ventilated surface, free of flammable materials.
Lift the hood or cover of the battery compartment. Locate the retaining brackets, pins or bolts that fix it to the chassis. Traction batteries can weigh up to 700 kg; use suitable lifting equipment such as another forklift, an overhead crane, or a hydraulic jib.
Carefully disconnect the positive (+) and negative (–) power cables. If the connector or cables are damaged, replace them together with the new battery. Check polarity: red on the (+) terminal and black on the (–) terminal. A reversed connection can cause critical damage.
Use non-conductive slings or straps to avoid contact with the terminals. Lift slowly, keeping the battery level, and place it on a stable surface. Avoid shocks or tipping of the assembly.
Align the battery with the chassis compartment and use lifting equipment to slide it in smoothly until it is fully seated. Secure the original fixings and check that the wiring is not pinched or bent when closing the cover.
Connect the terminals, respecting polarity. If possible, tighten with a torque wrench (around 23 Nm on lead terminals). Connect the main connector and carry out a full first charge before putting the battery into service.
Check that the state-of-charge indicator works correctly and that there are no leaks, strange smells or overheating. Log charges and discharges from day one to extend service life and keep the warranty valid.

Why does the choice of battery impact the performance of your BT truck?

The traction battery is the element that determines the actual performance of an BT electric truck. Its capacity, voltage and condition directly influence lifting power, working autonomy and operational safety.

An adequate and well-maintained battery keeps the traction force constant throughout the day, reducing charging times and avoiding unnecessary stops. On the other hand, a deteriorated or inadequate battery can cause overheating, loss of power and higher energy consumption.

Main signs of wear or failure:

Symptoms of battery wear or failure:

  • Significant reduction in autonomy between charges.
  • System or charger overheating.
  • Loss of power in elevation or traction.
  • Longer or irregular loading times.

Detecting these symptoms early and replacing the battery prevents further damage to the truck and improves equipment productivity.

Maintenance and accessories that extend service life

Good maintenance makes the difference in lead-acid (Pb) traction batteries: more stable autonomy, fewer breakdowns and longer service life.

Recommended systems and accessories

  • Automatic filling (BFS/Aquamatic): fills all cells at once, fast and safe.
  • Distilled water carts/knobs with filter and hose.
  • Intelligent HF chargers with IUIa curve, programmable equalization and load recording.
  • Level/temperature indicators and terminal protectors.

Routine use and loading

  • Charge at the end of each shift; avoid going below 20-30% charge.
  • Equalize according to manufacturer (e.g., weekly or every X cycles).
  • Add water only after charging and up to the marked level (distilled water).
  • Maintain ventilation of the cargo area (as per EN 62485-3).

Temperature and storage

  • Optimum temperature: 20-25 °C. Continuous heat accelerates degradation; cold reduces autonomy.
  • Long shutdowns: store at 50-70 % and maintenance recharge every 4-6 weeks.
60″ maintenance checklist
  • Correct electrolyte level (add distilled water after charging).
  • Cables and connectors without looseness or abnormal heating.
  • Battery surface clean and dry, no sulphation.
  • Charging log and equalisation records kept up to date.

Frequently asked questions about batteries for BT forklift trucks

Can I replace the battery in my Toyota forklift myself?
Yes, as long as you follow all safety guidelines and use the proper equipment: disconnect the main connector, turn off the forklift, and handle the battery with certified lifting tools.
Can I replace my lead-acid battery with a lithium one?
It is possible as long as the voltage and dimensions are compatible and the charging system is adapted. It is also advisable to check the weight and the integration of the BMS.
What happens if the nominal capacity is different?
A lower capacity will reduce the runtime; a higher capacity may affect the total weight and machine balance. The best option is to maintain the capacity recommended by Toyota.
Where should I recycle the used battery?
It must be delivered to an authorized recycling point or managed through your distributor. At Rebatex we handle collection and recycling in compliance with RAEE regulations.
What signs indicate a defective battery?
Fast discharges, overheating, loss of power, or irregular charging times are signs of deterioration. A technical inspection is recommended.

Technical support and expert advice

At Baterías y Amperios we put engineering and experience at the service of your fleet. We verify compatibility, custom manufacture and offer direct assistance in traction batteries for BT forklifts.

How to buy the right battery online?

Before ordering, please confirm the voltage, capacity (Ah) and dimensions of your battery box. Our technical team can verify these data free of charge, checking also the type of connector and the compatibility with the charger.

In this way, we ensure that the battery fits perfectly in your BT truck and maintains its performance from the first cycle.

Check compatibility free of charge

Why choose a certified distributor such as Baterías y Amperios?

Because we manufacture under the UNE-EN 60254 standard, assembling each traction battery with high-density European components and individual quality control. Our solutions are designed for BT electric trucks and are adapted to the weight, voltage and compartment of the corresponding model.

By working with a certified distributor, you ensure durability, energy efficiency and direct technical support throughout the life of the battery.

How to request a technical compatibility study?

If you do not have the original reference, our technical service can perform a compatibility study free of charge. We analyze the BT model, the number of hours per shift, the dimensions of the compartment and the type of connector.

With this information we design a traction battery that precisely fits your operational needs.

Request technical study

Do you have doubts about the compatible battery for your BT?

Contact our technical team and receive personalized advice. We verify compatibility, performance and mounting options according to your forklift model.

Talk to a technician

Warranties and after-sales services

BT traction batteries for forklift trucks are covered by a standard 24-month warranty against manufacturing defects. This coverage includes cell, connector and electrical component failures, provided that the manufacturer's recommended maintenance has been followed.

What is covered by the warranty

  • Manufacturing defects in cells or modules.
  • Connectors or bridges with origin defect.
  • Performance deviations due to structural failure.

Maintenance requirements

  • Use of approved and calibrated chargers.
  • Documented record of loads and revisions.
  • Check water level and adequate ventilation.

Usual exclusions

  • Knocks or reversed polarity during assembly.
  • Sulfation or overheating due to lack of water.
  • Use of non-compatible chargers.

In case of incident

1

Identifies: BT model, serial number and date of purchase.

2

Documents: photographs of the box, connectors and voltages per element.

3

Contact: technical service or authorized distributor for diagnosis or replacement.

Do you have questions about coverage or need technical support?

Consult after-sales assistance
Baterias y Amperios
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